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Operating Philosophy
Sand Casting Products
Traffic Hardware
"The disappointment of poor quality lingers
long after the sweetness of cheap prices is forgotten."
Contact us by email:
GaryKallmeyer@costcast.com
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Aluminum Sand Castings
We manufacture Aluminum sand castings
to the aerospace, railroad, OEM, marine, laser-optic guidance system,
construction, traffic control, and many other industries. Many of our
customers also have us drill, weld, assemble, machine, paint, anodize, powder coat, and/or polish the parts we cast for them.
Production Capabilities
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All aluminum
sand-casting alloys
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Shell and CO2
sand cores
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Castings from a few
ounces to several hundred pounds
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Full scale
machining
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In-house drilling,
tapping,
and assembly
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Heat treating,
polishing, machining, impregnating, anodizing, powder-coating, wet painting,
silk screening, x-ray analysis, & other secondary services provided
Processes
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Overhead sand system feeding jolt-squeeze, Roto-lift
and floor molds
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Complete pattern shop that produces
wood, plastic and/or aluminum production patterns. We can also prototype and produce patterns from CAD drawings.
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All metal melted comes from 100% certifiable
foundry ingot - no "street scrap" is ever used
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Effective cleaning, de-gassing and grain-refining
procedures are applied to all molten metal poured to ensure best possible
internal integrity of castings
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Military and unique customer inspection
specifications can be met
Industries served
Aerospace |
Electronics |
Railroad |
Large Truck |
Construction |
Communication |
Motorcycle |
Marine |
Traffic Signal & Sign |
OEM |
Fire Safety Equipment |
Mounting Hardware |
"The disappointment of poor quality lingers long
after the sweetness of cheap prices is forgotten."
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