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Operating Philosophy 
Sand Casting Products 
Traffic Hardware 
  
             "The disappointment of poor quality lingers 
long after the sweetness of cheap prices is forgotten." 
  
Contact us by email: 
GaryKallmeyer@costcast.com 
 
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           Aluminum Sand Castings  We manufacture Aluminum sand castings 
to the aerospace, railroad, OEM, marine, laser-optic guidance system, 
construction, traffic control, and many other industries.  Many of our 
customers also have us drill, weld, assemble, machine, paint, anodize, powder coat, and/or polish the parts we cast for them.     
               
Production Capabilities 
  
  All aluminum 
  sand-casting alloys
  Shell and CO2 
  sand cores
  Castings from a few 
  ounces to several hundred pounds
  Full scale 
  machining
  In-house drilling, 
  tapping,  
  and assembly
  Heat treating, 
  polishing, machining, impregnating, anodizing, powder-coating, wet painting, 
  silk screening, x-ray analysis, & other secondary services provided 
                                                         
   
                                      
 Processes 
  
  Overhead sand system feeding jolt-squeeze, Roto-lift 
  and floor molds
  Complete  pattern shop that produces 
  wood, plastic and/or aluminum production patterns.  We can also prototype and produce patterns from CAD drawings.
  All metal melted comes from 100% certifiable 
  foundry ingot - no "street scrap" is ever used
  Effective cleaning, de-gassing and grain-refining 
  procedures are applied to all molten metal poured to ensure best possible 
  internal integrity of castings
  Military and unique customer inspection 
  specifications can be met    
  
                                           
  
                                                            
                                         
 Industries served 
  
    | Aerospace | Electronics | Railroad |  
    | Large Truck | Construction | Communication |  
    | Motorcycle | Marine | Traffic Signal & Sign |  
    | OEM | Fire Safety Equipment | Mounting Hardware |  
"The disappointment of poor quality lingers long 
after the sweetness of cheap prices is forgotten."   Home   
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